Analyzing global procurement shifts and the transition toward high-power DC ecosystems.
The transition from AC slow charging to CCS (Combined Charging System) fast charging is no longer a trend—it is a global mandate. With Europe adopting CCS2 as the standard and North America utilizing CCS1, the demand for high-current liquid-cooled solutions has surged by 400% since 2022.
Next-generation EVs from Porsche, Hyundai, and BYD require 800V charging platforms. Our factories are at the forefront, producing chargers capable of 120kW-960kW output, ensuring "5 minutes of charge for 200km of range."
Modern charging stations are no longer passive pipes. They are intelligent grid nodes. Our Smart AI Algorithms manage multi-gun power distribution, ensuring 98% efficiency even when multiple heavy-duty trucks are charging simultaneously.
How Tongxing New Energy leverages automation to deliver reliability.
Our production lines utilize IoT-enabled quality control systems. Every Fast Charger CCS unit undergoes a rigorous 48-hour full-load aging test, simulating extreme environmental conditions from -35°C to 75°C.
By integrating robotic assembly for power modules and PCBA, we reduce human error by 78%. This precision ensures that our DC chargers maintain a 98.6% field reliability rate, as audited by TÜV.
Unlike assembly-only shops, we develop the core hardware (Power Modules) and software (OCPP 2.0.1 Stack) in-house. This provides a 30% cost advantage and total control over the firmware lifecycle.
Integrated Photovoltaic, Energy Storage, and EV Charging (PV-ES-EV).
For global enterprises, the cost of grid power during peak hours is the primary barrier to fleet electrification. Our Microgrid Solution combines rooftop solar with modular battery storage (100kWh-10MWh).
| Performance Metric | Traditional CCS Factory | Tongxing Industry 4.0 Solution | Operational Impact |
|---|---|---|---|
| Efficiency (AC-DC) | 92% - 94% | 96.5% + | Reduced thermal waste, lower cooling costs |
| Software Protocol | OCPP 1.6J Basic | OCPP 2.0.1 / ISO 15118 (Plug & Charge) | Future-proof for bi-directional (V2G) charging |
| Working Temp Range | -20°C to 50°C | -35°C to 75°C (Military Grade) | Reliable in Iceland's cold or Saudi Arabia's heat |
| Mean Time Between Failure | 15,000 Hours | 50,000+ Hours | Significantly lower O&M costs over 10 years |
Adapting China's leading manufacturing prowess to local infrastructure needs.
Implementation of 360kW-720kW liquid-cooled split systems. We facilitate the "8-minute fast break" concept, where a 10-minute stop provides enough energy for the next leg of a long-distance journey.
Specialized solutions for electric buses and logistics trucks. Includes scheduled charging to utilize off-peak electricity rates, saving fleet operators thousands in monthly OPEX.
Containerized solar-plus-storage-plus-CCS-charger units. Perfect for mining sites, construction projects, or rural scenic spots where grid extension is prohibitively expensive.
A National High-Tech Enterprise Pioneering Smart Charging Solutions
As a certified national high-tech enterprise with 23 years of expertise in the energy sector, Tongxing specializes in R&D, production, and global distribution of innovative EV charging systems. Our comprehensive product portfolio spans from 3.5KW residential chargers to industrial-grade 960KW ultra-fast charging stations, complemented by integrated photovoltaic (PV) and energy storage solutions.
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